Search found 1074 matches

by ZsZ
06 Mar 2026, 14:46
Forum: Electrical & Instrumentation
Topic: New starter battery
Replies: 1
Views: 11632

Re: New starter battery

278x175x175mm the original physical size. It was 62Ah by factory, nowadays it is a 65-72A depending the manufacturer.
I use Exide EA722.  

IIRC 315x175x190mm size fits, just barely. 
by ZsZ
24 Feb 2026, 09:22
Forum: Mechanical
Topic: Gearbox oil change and frequency
Replies: 4
Views: 14076

Re: Gearbox oil change and frequency

They are "lifetime fill" by VW, which means no need to change in the designed lifetime of the vehicle. Which was around 10-15 yrs and 200k kms. Passed a long time ago... From the "common wisdom of the internet" the best you can do to your gearbox is to change the oil relative fre...
by ZsZ
22 Feb 2026, 05:37
Forum: Bodywork, Seats & Glass
Topic: Tailgate wiring grommet
Replies: 10
Views: 25312

Re: Tailgate wiring gromit

AFAIK the wiring goes in the left grommet and only the washer pipe in the right.
by ZsZ
20 Feb 2026, 15:10
Forum: Bodywork, Seats & Glass
Topic: Can anyone recognise this seat part please?
Replies: 4
Views: 16958

Re: Can anyone recognise this seat part please?

It is the spring of the locking rod.

Nr 12 and 13 on this pic depending the side:

https://www.ilcats.ru/?brand=vw&functio ... anguage=en
by ZsZ
18 Jan 2026, 17:19
Forum: Electrical & Instrumentation
Topic: Steering column earth?
Replies: 5
Views: 22182

Re: Steering column earth?

Factory connection should be here, the wire coming through the hole:

Image

I think it gets the ground through the bearings
by ZsZ
07 Dec 2025, 07:14
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 28445

Re: Radius Rod Measurement

You can set the caster and the camber with a digital protractor and a bubble level, and the toe with jack stands, string and measuring rod/tape measure. How do I set the caster with a digital protractor , I’ve looked on YouTube etc but nothing on caster using digital protractor method , it’s all ve...
by ZsZ
04 Dec 2025, 13:06
Forum: Bodywork, Seats & Glass
Topic: Instrument cluster plastic screen removal.
Replies: 4
Views: 21685

Re: Instrument cluster plastic screen removal.

they are ultrasonicly welded, so it is not easy to remove them and the remaining plastic will be ugly.

I did replace my broken ones. It was a PITA
by ZsZ
05 Nov 2025, 06:09
Forum: Electrical & Instrumentation
Topic: Wiring on Rear of Speedometer.
Replies: 5
Views: 24820

Re: Wiring on Rear of Speedometer.

As above, it is the oil pressure warning light electronics.

Some of the blue foil replacement PCBs have it implemented - the Gowesty one comes to mind, but I am not sure. Maybe the SHC has it too.
by ZsZ
30 Oct 2025, 14:37
Forum: T25 Alternative Engine Forum
Topic: Re-mapping AHU TDI
Replies: 14
Views: 43285

Re: Re-mapping AHU TDI

As others already said re-mapping on early ECU-s a bit harder. It means chip swap. I think it is hard to find a good map that fits the short gearbox ratios and aerodynamics of our bricks. And really hard to find a good tuner who understand that and makes a nice custom one. Depending the engine insta...
by ZsZ
28 Oct 2025, 20:24
Forum: Mechanical
Topic: Front LCA bushing orientation?
Replies: 3
Views: 6848

Re: Front LCA bushing orientation?

Thanks guys!
Got the same info on FB. Some said if the shorter facing front that helps with alignment. So I did them that way.
by ZsZ
25 Oct 2025, 16:36
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 28445

Re: Radius Rod Measurement

You can set the caster and the camber with a digital protractor and a bubble level, and the toe with jack stands, string and measuring rod/tape measure.
by ZsZ
23 Oct 2025, 15:57
Forum: Mechanical
Topic: Front LCA bushing orientation?
Replies: 3
Views: 6848

Front LCA bushing orientation?

I am replacing the LCA bushes as the old ones had some deformation and excess movement

Found out that the NOS Mapco branded new ones have asymmetrical protrusion of the inner sleeve. No signs of that on the old Febi ones.

Is there a good orientation, or just have them the same on both sides?
by ZsZ
08 Oct 2025, 05:16
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 28445

Re: Radius Rod Measurement

They should be straight
by ZsZ
07 Oct 2025, 06:00
Forum: Electrical & Instrumentation
Topic: What's this wire
Replies: 2
Views: 25579

Re: What's this wire

In the late years VW started to use common wiring harnesses on vans with different trim/accessory levels.

Grey/yellow if connected to B connector pos 20 then it is relayed power feed to the fog light switch
by ZsZ
11 Aug 2025, 08:28
Forum: Mechanical
Topic: JX 1.6 td Intercooler kit
Replies: 11
Views: 4072

Re: JX 1.6 td Intercooler kit

Yes, you can build your "kit" if you have time/money for this kind of job. it helps if you deal with car parts daily.

There are universal kits also available that you can adapt to your van.